Manufacturing Software Development

Run Smarter Production Lines with AI

We connect your factory floor (OT) to your cloud ERP (IT) for real-time visibility and predictive control.

Award Winning Development

Why Azumo for Your Manufacturing Software Development

We hire engineers who understand the protocols and compliance requirements that govern your business.

Photo image of a software development outsourcing project. The image is a man smiling in an office setting after a successful software product demo

Their team consistently brings thoughtfulness, professionalism, and ownership, making them a valued extension of our internal team.

Jason V.
Jason V.
Senior Delivery Manager
Centegix

Behind every huge business win is a technology win. So it is worth pointing out the team we've been using to achieve low-latency and real-time GenAI on our 24/7 platform. It all came together with a fantastic set of developers from Azumo.

Saif Ahmed
Saif Ahmed
SVP Technology
Omnicom

We’ve been working with Azumo since our founding. Their team has been great to work with. We built out a massive AI based data platform with their help. They can handle just about anything.

Jim Stovell
Jim Stovell
Founder, CEO
Stovell AI Systems

The work was highly complicated and required a lot of planning, engineering, and customization. Their development knowledge is impressive.

Costa Constantinou
Costa Constantinou
Senior Product Manager
Discovery Channel

They know a lot about the products they build on and were very responsive. Their project manager broke down barriers and explained all the intricacies of the custom software development effort in a way that was easy to understand.

Jason Trimiew
Jason Trimiew
Group Head
Facebook

We invest in our nearshore software engineers and it shows.

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Top Software Development Company for Manufacturing
Top AI Development Company

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Top AI Development Company
Top Software Developers

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Top Software Development Company

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Impact Company of the Year

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Best in the West

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Hot Vendor for AI

Technology Expertise

Manufacturing Software Development

Manufacturing Software Development

Automate Production, Streamline Inventory Management, Gain Operational Efficiency with Azumo's Nearshore Software Developers.

Software Development
We Build Using Market Standards
OPC UA, Modbus TCP, MTConnect, ISA-95, SCADA / PLC Integration
The State of the Manufacturing Industry

The disconnect between legacy SCADA systems and modern cloud analytics prevents true predictive maintenance.

76%

Manufacturing AI Adoption Rate
Manufacturers implementing AI solutions

53%

Defect Detection Improvement
AI enhances quality control accuracy

41%

Production Efficiency Gain
AI optimizes manufacturing operations

Manufacturing Software Development

AI Software Development Services for Manufacturing

We deploy Edge AI models directly onto assembly line cameras. These computer vision systems detect micro-defects (scratches, misalignments) at 500 units per minute.

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Predictive Maintenance

Machine learning that forecasts equipment failures enabling proactive maintenance scheduling.

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Digital Twin Development

Physics-based simulations and real-time synchronization with physical assets using IoT sensor data.

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Predictive Maintenance Platforms

Condition monitoring, anomaly detection, and failure prediction using sensor data and ML models.

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Machine Vision Quality Inspection

Defect detection using CNN models trained on product images for automated QA.

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OPC-UA Gateway Development

Protocol translation between PLCs/SCADA and enterprise systems (MES/ERP).

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Production Analytics Dashboards

OEE tracking, downtime analysis, and throughput optimization with real-time data visualization.

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Warehouse Automation Systems

AGV fleet management, picking robot coordination, and inventory tracking with computer vision.

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Supply Chain Integration

EDI, API, and database integrations connecting MES with ERP, WMS, and supplier systems.

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Energy Monitoring Systems

Real-time power consumption tracking per production line with cost allocation and efficiency analysis.

Manufacturing Execution Systems

Production scheduling, work order management, and quality control workflows on the shop floor.

Digital Twin Development

Physics-based simulations and real-time synchronization with physical assets using IoT sensor data.

Predictive Maintenance Platforms

Condition monitoring, anomaly detection, and failure prediction using sensor data and ML models.

Machine Vision Quality Inspection

Defect detection using CNN models trained on product images for automated QA.

OPC-UA Gateway Development

Protocol translation between PLCs/SCADA and enterprise systems (MES/ERP).

Production Analytics Dashboards

OEE tracking, downtime analysis, and throughput optimization with real-time data visualization.

Warehouse Automation Systems

AGV fleet management, picking robot coordination, and inventory tracking with computer vision.

Supply Chain Integration

EDI, API, and database integrations connecting MES with ERP, WMS, and supplier systems.

Energy Monitoring Systems

Real-time power consumption tracking per production line with cost allocation and efficiency analysis.

Custom Software Development

Custom Software Development

Modern web applications and enterprise software solutions

Custom Software
Software Staff Augmentation

Software Staff Augmentation

Nearshore senior software developers

Staffing
Mobile App Development

Mobile App Development

Native iOS and Android and cross-platform mobile apps

Mobile
Data Engineering

Data Engineering

Scalable data pipelines and analytics solutions

Data
Chatbot Development

Chatbot Development

AI chatbots and automation platforms

Chatbots
DevOps and Cloud

DevOps and Cloud

Cloud infrastructure and deployment automation expertise

DevOps

AI Agents

We can also build intelligent workflows with AI Agents

MES Integration Broker
Orchestrates data exchange between shop floor systems and enterprise applications seamlessly.
First Pass Yield Analyst
Identifies process steps with highest rework rates and recommends corrective actions.
Batch Genealogy Tracker
Traces raw material lots through production for rapid recall containment.
Capacity Planning Agent
Models labor and machine constraints to validate master production schedule feasibility.
Preventive Maintenance Scheduler
Generates PM tasks from runtime hours, cycle counts, and equipment criticality.
Energy Consumption Analyst
Correlates production schedules with utility meters to reduce peak demand charges.
Lean Waste Identifier
Scans process logs to surface overproduction, waiting, and motion inefficiencies.
Supplier Quality Monitor
Aggregates incoming inspection data and scores vendors on PPM and delivery.
Shop Floor Andon Responder
Escalates line stoppages to supervisors and tracks mean time to resolution.
Changeover Reduction Planner
Analyzes setup sequences and recommends SMED improvements to cut downtime.
Bill of Materials Validator
Cross-checks engineering BOMs against ERP records to catch discrepancies early.
Digital Twin Sync Agent
Keeps virtual factory models current with real-time sensor and MES data.
Work Order Dispatcher
Routes jobs to qualified operators based on skills, certifications, and shift coverage.
SPC Anomaly Detector
Flags control chart violations and triggers root cause investigation workflows automatically.
OEE Optimizer
Pinpoints availability, performance, and quality losses dragging down equipment effectiveness.

Trusted Partner

Our AI Development Process for Manufacturing

We follow a structured, manufacturing-first AI development process that prioritizes quality control, operational uptime, and safety standards

STEP. 01

Manufacturing AI Discovery

We understand production processes equipment maintenance and quality standards. We design AI that improves yield and reduces downtime.

STEP. 02

Production Data Integration

We integrate sensor data MES SCADA and quality systems into comprehensive AI platforms for manufacturing intelligence.

STEP. 03

AI Model Development

Our engineers develop manufacturing AI including computer vision predictive maintenance and optimization algorithms.

STEP. 04

Production Floor Testing

We pilot AI on production lines measuring defect detection accuracy equipment prediction and yield improvement.

STEP. 05

System Integration

We integrate AI with MES SCADA and quality systems ensuring real-time manufacturing intelligence and control.

STEP. 06

Continuous Optimization

Post-deployment we monitor quality metrics equipment health and production efficiency refining AI for ongoing improvement.

Benefits

Manufacturing Software Development for AI That Performs on the Shop Floor

Predictive maintenance, quality inspection, and production optimization demand AI that integrates with your MES and respects the realities of plant operations.

Shop Floor Understanding
Teams experienced with OPC-UA, ISA-95, MES integrations, and the operational constraints that define manufacturing environments.
Industrial AI That Ships
Engineers who've deployed visual inspection systems, yield optimization models, and predictive maintenance to production facilities.
Plant-Wide Integration
SCADA connectivity, historian interfaces, and the middleware that connects AI insights to existing manufacturing systems.
Uptime-First Delivery
Implement with deployment practices that respect production schedules and minimize disruption to running operations.